Training Outline
Model 4000 MIM Dynamometer

Control Operation and Maintenance Training

Optimum Class Size: 8 people
Maximum Class Size: 10 people
Course Length: 8 hours

1) Introduction / Course Overview
* Introductions and hand out manuals for each participant
* Review of parts of the manual
* Basic description of the machine
* Drawings

2) Safety Issues
* Lockout procedures

3) Electrical System Description
* Electrical components and locations
* Microprocessor specifications
* Torque measurement system
* Speed measurement system
* Dyno controller
* Variable speed drive

4) Mechanical System Description
* Mechanical components and locations
* Major control systems
   - Pneumatic

5) Machine Startup and Shutdown and Checkout
* Machine startup procedure
* Machine shutdown procedure
* Machine checkout

6) Machine Setup
* Calibration procedure
* Driver's pendant setup
* Sweo drive setup

7) Machine Operation
* Operator interface
* General operating procedures
* Use of pendant

8) Baldor Sweo Drive
* Manufacturer's specifications
* Interface and I/O
* Operation

9) Electrical Maintenance
* Electrical component replacement
   - Encoders
   - Switches
   - Sensors
   - Torque limiter
   - Load cell
* Machine adjustment
   - Limit switch adjustment

10) Mechanical Maintenance
* Mechanical system repair and replacement
   - Centering rolls
   - Roll covers
   - Bearings
   - Roll brakes
* Pneumatic system repair and replacement
- Solenoid valves
* Lubrication requirements
* Machine adjustment
   -Motor leveling
   -Center rolls adjustment
   -Roll covers drive chain
   -Roll covers photo sensors
   -Roll covers hold-down assembly
   -Roll covers torque limiter
   -Centering rolls EOT limit switch
   -Roll covers EOT limit switch
* Preventive maintenance
* Operational checkout

11) Troubleshooting and Diagnostics

12) Questions and Answers
The above training program is based on using the machine manual as a resource. Individual training manuals will be supplied for each pupil. The training will utilize the manual as well as visits to the machine itself. The room allotted for training must be within 5 minutes walking distance of the machines to allow sufficient training time. It is assumed that the students will have basic knowledge of standard mechanical and electrical machine service and repair procedures and will be familiar with computers. It is also assumed that at least one machine will be available for training use.